4 Inch 100MM Max 8000N Heavy Duty Linear Actuator with External Adjustable Limit Switches – Adjustable Stroke By Magnetic Switch Sensor (Model 0041541-3)

Regular price $370.00

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Product Operation Demonstration Video:

Pull Force Test                          Thrust Force Test                      Working Current Measurement at Different Thrusts

Remote Control Linear Actuator                                                       Linear Actuator Manual Override

Package Include:
1 x Linear actuator C3
1 x Magnetic switch controller
2 x Electronic magnetic switch sensor

1 x User manual

Introduction:
This is a linear actuator with adjustable stroke. It is equipped with two external magnetic switches that can slide freely, and by adjusting the position of these two magnetic switches, the linear actuator can be controlled to work within the set stroke length. For example, for a linear actuator with a stroke of 500MM, you can set it to move within a stroke range of 150MM to 400MM.

Application:
Mainly used for doors, windows, cellars, trapdoors, hatchways, solar tracking system, medical devices, agricultural machinery, vehicles, ships, elevator platforms, lifting tables, TV lifts, robots, cabinetries, massage sofas, electric beds, medical chairs, and other electrical equipment. It can open, close, push, pull, lift, and descend these devices.
It can replace hydraulic and pneumatic products to save power consumption.

Feature:
High-quality products and high-quality services
Metal housing, able to work in very harsh environments
Metal gearbox and high strength wear-resistant metal gears
Stainless steel telescopic tube and outer tube, good corrosion resistant
Heavy duty design, high-power DC motor
Strong thrust, up to 8000N / 800 Kgs / 1800 lbsat 5mm/s
Multiple speed options, from 5 mm/second to 50 mm/second
Multiple stroke options, from 10 mm to 2000 mm
We can customize any stroke length from 10mm to 2000mm, such as 770mm, 1250mm, 1850mm and so on.
Advanced waterproof and dustproof technology
Low power consumption and low noise
Built-in clutch to protect gears and motors
Built-in motor overload and overheat protection
Built-in two limit switches, linear actuator will automatically stop when stroke rod reaches the limit position.
Equipped with two external magnetic switches that can slide freely, by adjusting the position of these two magnetic switches, the linear actuator can be controlled to work within the set stroke length.
External magnetic switches need to be used in conjunction with the magnetic switch controller.

Built-in two limit switches, linear actuator will automatically stop when stroke rod reaches the limit position.
With auto-locking capability to hold load position after stopping, and no power supply is required.
Maintenance-free

Specifications:
Optional working voltage: DC 12V, DC 24V, DC 36V or DC 48V, and 24V is the most commonly used working voltage.
Stroke range: 4 inches or 100 mm
Optional speed: 5±1mm/s, 8±2mm/s, 10±2mm/s, 12±2mm/s, 16±3mm/s, 20±4mm/s, 28±6mm/s, 50±10mm/s
The above is the speed at no load, and the actual working speed will gradually slow down as the load increases.
Max Load capacity: 8000N / 800 Kgs / 1800 lbs at 5mm/s
Linear actuator can get maximum load capacity when it operates in the vertical direction, and the pulling force is less than pushing force.
No-load current: 2~3A at 12V or 1~1.5A at 24V
Full load current: 12~20A at 12V or 6~10A at 24V
Please use a 12V/20A or 24V/10A power supply to the linear actuator.
Shaft diameter: 28mm
The diameter of the mounting holes for the front and rear connectors: 13mm [0.512 in]
Housing Material: Stainless steel
Stroke Rod Material: Stainless steel
Gear Material: Steel Alloy
Motor Type: Brushed DC Motor
The front and rear connector style can be customized: the default is an open hole connector, which can be customized with slotted connector, internal thread connector, etc. And you can provide drawings for customization.
The orientation of the front and rear connector is default, we can rotate it 90 degrees during the production according to the customer's needs..

Duty cycle: 10%, max 2mins continuous use
Service life: approx. 35, 000 cycles
Power cable: Ordinary Two-core Wire
Cable length of the linear actuator: 600±10%mm [24 in], the length can also be customized according to your specific needs.
Certifications: CE
Environment temperature: -26℃ to 85℃
Operating Noise: about 56dB~66dB (Linear actuators with different parameters will have different noise levels.)
IP rating: IP65

Stroke and Length (Model 0041541-3):
Stroke: 100MM.
Rretraction Length: When the linear actuator is fully retracted, the center distance between the two mounting holes is 350MM.
Extension Length: When the linear actuator is fully extended, the center distance between the two mounting holes is 450MM.
The linear actuator has two built-in limit switches, When the linear actuator is fully retracted or fully extended, it will stop automatically.
We can adjust the position of the built-in limit switches during production to meet customer-specified stroke and retraction lengths. For example, specify the stroke length of 80MM and the retraction length of 370MM.
Note: The specified retraction length must be greater than the original length, and the specified stroke must be less than the original stroke.


Fixed Bracket:
1. This linear actuator does not contain fixed mounting brackets, please click here to purchase.
2. Each linear actuator would require two mounting brackets, one to fix the head of linear actuator and another to fix the bottom of linear actuator.
3. Compatible Mounting Brackets: Bracket B, Bracket D, Bracket G and Bracket H .
4. This linear actuator is also compatible with two flat mounting brackets: Head Fixed Mounting Circular Disk Bracket (Model 0043075) and Bottom Fixed Mounting Square Plate Bracket (Model 0043076) .
5. The front and rear connector style of the linear actuator can be customized: the default is an open hole connector, which can be customized with slotted connector, internal thread connector, etc. And you can provide drawings for customization. If you need customization, please click front connector style and rear connector style to purchase the customized option.
6. Linear actuator fisheye connector can be customized and used in conjunction with the internal thread connector. If you need customization, please click here to purchase the customized option.
7. The orientation of the front and rear connector is default, we can rotate it 90 degrees during the production according to the customer's needs. To rotate the front and rear connector 90 degrees, click here to purchase the rotation option.

Note:
1. If you need a power supply to power linear actuator, please click here to purchase.
2. If you want to use a remote control switch to operate linear actuator wirelessly, please click here to purchase.

Different speeds and corresponding maximum thrust:
 
No-load Speed Full load Speed Maximum Thrust Self-locking Force
5mm/s 3.5mm/s 8000N / 800 kg / 1800 lbs 8500N / 850 kg / 1900 lbs
8mm/s 6mm/s 7000N / 700 kg / 1600 lbs 7500N / 750 kg / 1700 lbs
10mm/s 7mm/s 6000N / 600 kg / 1300 lbs 6500N / 650 kg / 1500 lbs
12mm/s 9mm/s 5000N / 500 kg / 1100 lbs 5500N / 550 kg / 1200 lbs
16mm/s 12mm/s 4000N / 400 kg / 880 lbs 4500N / 450 kg / 1000 lbs
20mm/s 15mm/s 3000N / 300 kg / 670 lbs 3500N / 350 kg / 790 lbs
28mm/s 20mm/s 2000N / 200 kg / 450 lbs 2500N / 250 kg / 560 lbs
50mm/s 38mm/s 1000N / 100 kg / 200 lbs 1500N / 150 kg / 340 lbs

Note:
1. The above data is the maximum load capacity that can be obtained when the linear actuator runs in the vertical direction. If the weight of your equipment (such as a cellar door) is 100kg, and you want to use a linear actuator to open this door, you need to calculate the actual force acting on the linear actuator according to your installation method. This force is usually 2-5 times the weight of the cellar door. If you don't know how to calculate it, please contact us for help.
2. The above is the speed at no load, and the actual working speed will gradually slow down as the load increases. Full load speed is approximately 60-70% of No-load speed.
3. Different speeds correspond to different maximum loads. Please select the right speed according to the speed and maximum load you need.
4. Linear actuators are not recommended for continuous operation under maximum load, we recommend letting it work at about half of the maximum load to get a longer working life.
5. For linear actuators with a stroke greater than 500MM, you should not normally allow them to operate at their maximum stroke under heavy loads. If the actual stroke you want is 600MM, we recommend that you choose a linear actuator with a stroke of 700-800MM.
6. The maximum pull force of the linear actuator is slightly less than its maximum thrust force.

Wiring:
You need to connect a manual switch or a remote switch to operate the linear actuator.
1) Connect two wires of DC power supply to two terminals <Power> of the manual switch or remote switch.
2) Connect two terminals <Power> of the magnetic switch controller to two terminals <Motor> of the manual switch or remote switch.
3) Connect two wires of linear actuator to two terminals <Motor> of the magnetic switch controller, and you can exchange these two wires to change the moving direction of linear actuator.
4) Connecting two wires of a magnetic switch to two terminals <Magnetic Switch 1> of the magnetic switch controller and connect two wires of another magnetic switch to two terminals < Magnetic Switch 2> of the magnetic switch controller.
Note: The two wires of the magnetic switch cannot be connected reversely, please follow the connection diagram below for specific wiring.

Operation:
1.The operation by the manual switch:

Press and hold the button <UP> on the manual switch: linear actuator extends outward, when it moves to the position of a magnetic switch, the linear actuator will automatically stop.
Press and hold the button <DOWN> on the manual switch: linear actuator inward retracts, when it moves to the position of another magnetic switch, the linear actuator will automatically stop.

2. The operation by the remote switch:
Press and hold the button ▲ on the remote: linear actuator extends outward, when it moves to the position of a magnetic switch, the linear actuator will automatically stop.
Press and hold the button ▼ on the remote: linear actuator inward retracts, when it moves to the position of another magnetic switch, the linear actuator will automatically stop.

How to adjust the position of the magnetic switch:
You can use a small screwdriver to loosen the fixing screw of the magnetic switch, then move the magnetic switch to a suitable position and tighten the fixing screw again.
Note: If the positions of the two magnetic switches are reversed, please swap their positions.

Production time:
The linear actuators are the customized products, and these products are not in stock, we need to spend 3~7 working days to produce them according to the specified parameters in your order.

Return or Exchange:
The Linear Actuators are the customized products, we need to produce them according to the specified parameters in your order, so that we do not accept returns or cancel orders. If customers order unsuitable linear actuators themselves, we also do not accept exchanges, please understand.

We can provide 3D CAD model files in STEP format for linear actuators. Please contact us by e-mail if you need them.