Slide Controller Kit Control Linear Actuator with Potentiometer 50 - 500MM Stroke

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This is a linear actuator sliding controller kit, containing an A2 type linear actuator with a built-in potentiometer, a sliding controller, and an external potentiometer (Sliding potentiometer or Rotary potentiometer optional).

Note:
The stroke range of linear actuators is 2 ~ 20 inches or 50 ~ 500 mm. We can also customize any stroke length from 50mm to 500mm, such as 75mm, 360mm, 470mm and so on.

Linear actuators with different strokes offer different speed options:
  • Actuators with a 50 mm stroke are available in speeds from 5 mm/s to 25 mm/s
  • Actuators with a 100 mm stroke are available in speeds from 5 mm/s to 40 mm/s
  • Actuators with a 150 mm stroke are available in speeds from 5 mm/s to 55 mm/s
  • Actuators with a 200-500 mm stroke are available in speeds from 5 mm/s to 160 mm/s
If you want to view detailed information of linear actuators with different strokes, such as detailed drawings and dimensional drawings, please click the following link to view:


The Information for Electric Linear Actuator
Actuator Introduction

The linear actuator has a built-in potentiometer with three output wires connected. When the linear actuator moves, the resistance value between the output lines changes accordingly. In this way, we can obtain the corresponding movement position of the linear actuator by measuring the resistance value.

Actuator Key Features
  • High-quality products and high-quality services
  • New housing design, high working stability
  • Metal housing, able to work in very harsh environments
  • Metal gearbox, high strength wear-resistant gear
  • Aluminum alloy telescopic tube and outer tube, good corrosion resistant
  • Heavy duty design, high-power DC motor
  • Strong thrust, up to 2000N / 200kg / 450lbs at 5mm/s
  • Multiple speed options, from 5 mm/second to 160 mm/second
  • Multiple stroke options, from 50 mm to 500 mm, any stroke within this range can be customized (e.g. 75 mm, 360 mm, 470 mm)
  • Advanced waterproof and dustproof technology
  • Low power consumption and low noise
  • Built-in two limit switches, linear actuator will automatically stop when stroke rod reaches the limit position.
  • Built-in potentiometer
  • With auto-locking capability to hold load position after stopping, and no power supply is required
  • Maintenance-free
Working Principle

The electric linear actuator has a five-core cable.

1. The red and black lines are two power lines of the electric linear actuator.
Connect the DC power supply to two power wires of the electric linear actuator. When linear actuator is connected to DC power supply, the stroke rod will extend outward; after switching the power in the reverse direction, the stroke rod will retract inward.
The direction of movement of the stroke rod can be changed by switching the polarity of DC power supply.

2. The white, blue and yellow wires are three output wires of the potentiometer.
The blue and yellow wires are connected to two terminals of the potentiometer, it is a fixed resistance value.

When the linear actuator moves, the resistance value between white wire and yellow wire or white wire and blue wire changes accordingly. In this way, we can obtain the corresponding movement position of the linear actuator by measuring the resistance value. When the linear actuator is extended outwards, the resistance value between white and blue wires will decrease accordingly, and the resistance value between white and yellow wires will increase accordingly. When the linear actuator is retracted inward, the resistance value between white and blue wires will increase accordingly, and the resistance value between white and yellow wires will decrease accordingly.

For example, a linear actuator with a stroke of 200mm and a built-in potentiometer of 10K ohms.
When the linear actuator is fully retracted, the resistance value between white wire and yellow wire is 0.8K ohms, and the resistance value between white wire and blue wire is 9.2K ohms.
When the linear actuator is extended to the 100mm position, the resistance value between white wire and yellow wire is 4.5K ohms, and the resistance value between white wire and blue wire is 5.5K ohms.
When the linear actuator is fully extended, the resistance value between white wire and yellow wire is 9.1K ohms, and the resistance value between white wire and blue wire is 0.8K ohms.

Actuator Specifications
Parameter Value
Working Voltage DC 24V
Stroke Range 2 ~ 20 inches or 50 ~ 500 mm
Optional Speed (No-load) 5±1mm/s, 10±2mm/s, 15±3mm/s, 20±4mm/s, 25±5mm/s, 40±8mm/s, 55±10mm/s, 65±12mm/s, 100±15mm/s, 160±20mm/s (The actual working speed will gradually slow down as the load increases.)
Max Load Capacity 2000N / 200kg / 450lbs at 5mm/s (Linear actuator can get maximum load capacity when it operates in the vertical direction, and the pulling force is less than pushing force.)
No-load Current 0.3~0.5A at 24V
Full Load Current 1.5~3A at 24V
Recommended Power Supply 24V/3A
Shaft Diameter 20mm [0.787 in]
Front / Rear Connector Mounting Hole Diameter 6mm [0.236 in]
Housing Material Aluminum Alloy
Stroke Rod Material Aluminum Alloy
Gear Material Steel Alloy
Motor Type Brushed DC Motor
Built-in Potentiometer 10K ohms (You can specify other resistance values)
Duty Cycle 20%, max 5mins continuous use
Service Life approx. 25,000 cycles
Power Cable Five-core Cable (Two power wires and three potentiometer output wires)
Linear Actuator Cable Length 500±10%mm [20 in] (The length can also be customized according to your specific needs)
Certifications CE
Environment Temperature -26℃ to 85℃
Operating Noise about 46dB~56dB (Linear actuators with different parameters will have different noise levels.)
IP Rating IP65
Different Speeds and Corresponding Maximum Thrust
50 mm Actuator Corresponding Speed and Maximum Thrust
No-load Speed Full load Speed Maximum Thrust Self-locking Force
5mm/s 2.5mm/s 2000 N / 200 kg / 450 lbs 2200 N / 220 kg / 490 lbs
10mm/s 5mm/s 1000 N / 100 kg / 200 lbs 1100 N / 110 kg / 250 lbs
15mm/s 7.5mm/s 800 N / 80 kg / 180 lbs 900 N / 90 kg / 200 lbs
20mm/s 10mm/s 700 N / 70 kg / 160 lbs 800 N / 80 kg / 180 lbs
25mm/s 13mm/s 600 N / 60 kg / 130 lbs 700 N / 70 kg / 160 lbs
100 mm Actuator Corresponding Speed and Maximum Thrust
No-load Speed Full load Speed Maximum Thrust Self-locking Force
5mm/s 2.5mm/s 2000 N / 200 kg / 450 lbs 2200 N / 220 kg / 490 lbs
10mm/s 5mm/s 1000 N / 100 kg / 200 lbs 1100 N / 110 kg / 250 lbs
15mm/s 7.5mm/s 800 N / 80 kg / 180 lbs 900 N / 90 kg / 200 lbs
20mm/s 10mm/s 700 N / 70 kg / 160 lbs 800 N / 80 kg / 180 lbs
25mm/s 13mm/s 600 N / 60 kg / 130 lbs 700 N / 70 kg / 160 lbs
40mm/s 20mm/s 350 N / 35 kg / 80 lbs 400 N / 40 kg / 90 lbs
150 mm Actuator Corresponding Speed and Maximum Thrust
No-load Speed Full load Speed Maximum Thrust Self-locking Force
5mm/s 2.5mm/s 2000 N / 200 kg / 450 lbs 2200 N / 220 kg / 490 lbs
10mm/s 5mm/s 1000 N / 100 kg / 200 lbs 1100 N / 110 kg / 250 lbs
15mm/s 7.5mm/s 800 N / 80 kg / 180 lbs 900 N / 90 kg / 200 lbs
20mm/s 10mm/s 700 N / 70 kg / 160 lbs 800 N / 80 kg / 180 lbs
25mm/s 13mm/s 600 N / 60 kg / 130 lbs 700 N / 70 kg / 160 lbs
40mm/s 20mm/s 350 N / 35 kg / 80 lbs 400 N / 40 kg / 90 lbs
55mm/s 28mm/s 250 N / 25 kg / 60 lbs 300 N / 30 kg / 70 lbs
200-500 mm Actuator Corresponding Speed and Maximum Thrust
No-load Speed Full load Speed Maximum Thrust Self-locking Force
5mm/s 2.5mm/s 2000 N / 200 kg / 450 lbs 2200 N / 220 kg / 490 lbs
10mm/s 5mm/s 1000 N / 100 kg / 200 lbs 1100 N / 110 kg / 250 lbs
15mm/s 7.5mm/s 800 N / 80 kg / 180 lbs 900 N / 90 kg / 200 lbs
20mm/s 10mm/s 700 N / 70 kg / 160 lbs 800 N / 80 kg / 180 lbs
25mm/s 13mm/s 600 N / 60 kg / 130 lbs 700 N / 70 kg / 160 lbs
40mm/s 20mm/s 350 N / 35 kg / 80 lbs 400 N / 40 kg / 90 lbs
55mm/s 28mm/s 250 N / 25 kg / 60 lbs 300 N / 30 kg / 70 lbs
65mm/s 33mm/s 200 N / 20 kg / 50 lbs 250 N / 25 kg / 60 lbs
100mm/s 50mm/s 150 N / 15 kg / 30 lbs 100 N / 10 kg / 20 lbs
160mm/s 80mm/s 100 N / 10 kg / 20 lbs 50 N / 5 kg / 10 lbs

Note:

1. The above data is the maximum load capacity that can be obtained when the linear actuator runs in the vertical direction. If the weight of your equipment (such as a cellar door) is 100kg, and you want to use a linear actuator to open this door, you need to calculate the actual force acting on the linear actuator according to your installation method. This force is usually 2-5 times the weight of the cellar door. If you don't know how to calculate it, please contact us for help.

2. The above is the speed at no load, and the actual working speed will gradually slow down as the load increases. Full load speed is approximately 60-70% of No-load speed.

3. Different speeds correspond to different maximum loads. Please select the right speed according to the speed and maximum load you need.

4. Linear actuators are not recommended for continuous operation under maximum load, we recommend letting it work at about half of the maximum load to get a longer working life.

5. When the speed of the linear actuator is 100mm/s or 160mm/s, the self-locking force is much smaller than the thrust. At other speeds the self-locking force is greater than the thrust.

6. The maximum pull force of the linear actuator is slightly less than its maximum thrust force.

The Information for Slide Controller with Potentiometer
Controller Specifications
Parameter Value
Model 0043090
Operating Voltage 24V DC
Output Voltage 24V DC
Rated current 10A
Size of controller 113 x 88 x 39 mm (4.5 x 3.5 x 1.5 inches)
Multiple speed options 5mm/s, 10mm/s, 15mm/s, 20mm/s, 30mm/s, 50mm/s, 100mm/s, 160mm/s
With a stroke control knob switch and a learning button
With an externally connected 10K potentiometer
Suitable for linear actuators type A2 with internal potentiometer
The stroke of linear actuator A2 can be controlled by rotating the knob on the controller, or by operating the sliding potentiometer or rotary potentiometer connected to the controller
Wiring

If you want to control a 24V DC linear actuator, do as follows:
1) Connect the positive pole of DC power supply to the input terminal <+> of the controller, and connect the negative pole of DC power supply to the input terminal <-> of the controller.
2) Connect the five wires of the linear actuator to the controller in the order of black, red, blue, white, and yellow, and you can exchange the black and red wires of the linear actuator to change the moving direction of linear actuator.
3) Connect three wires of the potentiometer to the controller according to the connection diagram.

Controller Operation Actuator

Toggle the toggle switch to the right, which means the linear actuator is controlled by the knob switch.
Toggle the toggle switch to the left, which means the linear actuator is controlled by the slide potentiometer.

1) The operation by the knob switch:
Turn the knob switch to a position in its travel, the linear actuator will extend or retract to the corresponding position in its travel accordingly.

2) The operation by the slide potentiometer:
Slide the handle of the slide potentiometer to a position in its travel, the linear actuator will extend or retract to the corresponding position in its travel accordingly.

3) The operation by the rotary potentiometer:
The rotary potentiometer has a scale range from 0 to 100, which corresponds to the percentage of the corresponding travel of the linear actuator.
Turn the rotary potentiometer to a position in the scale, the linear actuator will extend or retract to the corresponding position in its travel accordingly.

When the linear actuator is stopped, the status LED flashes slowly; When the linear actuator is extended or retracted, the status LED flashes rapidly.

Note:
we have already paired the slide controller to the linear actuator, and you can directly operate the slide controller and the potentiometer to control the extension and retraction of the linear actuator.

Fixed Bracket and Accessories

1. Each linear actuator would require two mounting brackets, one to fix the head of linear actuator and another to fix the bottom of linear actuator. This kit does not contain fixed mounting brackets, please buy them from the drop down menu.

2. This linear actuator is compatible with Bracket A , Bracket C , and the three flat mounting brackets: Head Fixed Mount Flat Bracket (Model 0043071) , Bottom Fixed Mount Flat Bracket (Model 0043072) and Fixed Mount Flat Base (Model 0043070)

3. The front connector style of the linear actuator can be customized: the default is an open hole connector, which can be customized with slotted connector, internal thread connector, etc. And you can provide drawings for customization. If you need customization, please click here to purchase the customized option.

4. Linear actuator fisheye connector can be customized and used in conjunction with the internal thread connector. If you need customization, please click here to purchase the customized option.

5. The orientation of the front connector of the linear actuator is default; we can rotate it 90 degrees during the production according to the customer's needs. If you need to rotate the front connector 90 degrees, please click here to purchase the rotation option.

6. You need to use a DC24V/3A switching power supply to power this kit. This kit does not contain this power supply, please buy it from the drop down menu.

Production Time & Return or Exchange Policy

The linear actuators are customized and not in stock, and we need to spend 3~7 working days to produce them according to the specified parameters in your order, so that we don't accept returns or cancel orders. If customers order unsuitable linear actuators themselves, we also do not accept exchanges, please understand.

Click to Download 3D CAD Model Files in STEP format
Product Operation Demonstration Video
Package Include

1 x Linear Actuator A2 With Potentiometer
1 x Slide controller
1 x 10K potentiometer (Sliding potentiometer or Rotary potentiometer optional)
1 x User manual